China Professional CHINAMFG HGW15CC Types of Guide Rails Custom Miniature 15mm 20mm CNC Strong and Practical Linear Rail Types

Product Description

Product Description

Hiwin HGW15CC Types of Xihu (West Lake) Dis. Rails Custom Miniature 15mm 20mm CNC Strong and Practical Linear Rail Types

FEATURE

Self-aligning capability

By design, the circular-arc groove has contact points at 45 degrees. HG series can absorb most installation errors dueto surface irregularities and provide smooth linear motion through the elastic deformation of rolling elements andthe shift of contact points. Self-aligning capability, high accuracy and smooth operation can be obtained with an easyinstallation.
 

Interchangeability

Because of precision dimensional control, the dimensional tolerance of HG series can be kept in a reasonable range,which means that any blocks and any rails in a specific series can be used together while maintaining dimensionaltolerance. And a retainer is added to prevent the balls from falling out when the blocks are removed from the rail.
 

High rigidity in all 4 directions

Because of the four-row design, the HG series linear guideway has equal load ratings in the radial, reverse radialand lateral directions. Furthermore, the circular-arc groove provides a wide-contact width between the balls and thegroove raceway allowing large permissible loads and high rigidity.
 

APPLICATIONS

Machine centers,Machine tools,Precision machining machines,Heavy cutting machines,Punching machines,Marble cutting machines,Automatic equipments,Grinding machines,High speed transfer equipments,Injection molding machines,Measuring equipments

Mode

CHINAMFG HG Series

  Series    HGW HGH 
  Related models    HGW 15/20/25/30/35/45/55/65 CC/HC      HGH 15/20/25/30/35/45/55/65 CA/HA  

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane, CNC Machine
Material: Steel
Structure: CNC Machine
Installation: Automation Equipment
Driven Type:
Carrying Capacity: Weight Level
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|

Customization:
Available

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linear rail

What is the role of linear rail materials and coatings in performance and longevity?

The materials and coatings used in the construction of linear rails play a crucial role in determining their performance and longevity. Here’s an overview of their significance:

Materials:

  • High-Strength Alloys: Linear rails are often constructed using high-strength alloys, such as hardened steel or aluminum. These materials provide the necessary strength and rigidity to withstand the stresses of continuous linear motion, ensuring stability and preventing deformation under load.
  • Corrosion-Resistant Materials: In environments where corrosion is a concern, linear rails may be made from corrosion-resistant materials or coated with anti-corrosive substances. Stainless steel or specialized alloys with corrosion-resistant properties enhance the longevity of the rails, particularly in industrial settings with exposure to moisture or harsh chemicals.
  • Self-Lubricating Materials: Some linear rails incorporate self-lubricating materials, such as polymers with embedded solid lubricants. These materials reduce friction between the rail and carriage, improving efficiency and minimizing wear. Self-lubricating properties contribute to smoother linear motion and extend the lifespan of the rail system.

Coatings:

  • Anti-Friction Coatings: Coatings with anti-friction properties, such as Teflon or other low-friction materials, are applied to reduce friction between the rail and carriage. Anti-friction coatings enhance the efficiency of the linear rail system by minimizing heat generation and wear, resulting in smoother and more reliable linear motion.
  • Corrosion-Resistant Coatings: Linear rails used in corrosive environments may be coated with protective layers to resist corrosion. These coatings act as a barrier, preventing exposure to corrosive elements and preserving the structural integrity of the rail over time.
  • Hard Coatings: Hard coatings, such as nitriding or various forms of surface hardening, are applied to increase the hardness and wear resistance of the rail’s surface. This protects against abrasion and extends the lifespan of the rail, especially in high-load applications.
  • Dry Film Lubricants: Some coatings incorporate dry film lubricants that provide long-lasting lubrication to the rail and carriage interface. These coatings reduce friction, enhance performance, and contribute to the overall reliability of the linear rail system.

The careful selection of materials and coatings is essential for tailoring linear rails to specific application needs. By considering factors such as environmental conditions, load requirements, and desired performance characteristics, engineers can choose the most appropriate combination to optimize the performance and longevity of the linear rail system.

linear rail

What are the typical load capacities and travel distances for linear rails?

The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:

Load Capacities:

  • Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
  • Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
  • Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.

Travel Distances:

  • Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
  • Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
  • Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.

It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.

linear rail

Are there specific linear rail designs for different applications, like CNC machines or automation systems?

Yes, specific linear rail designs are tailored to different applications based on the requirements of the machinery. Some notable examples include:

  • CNC Machines: CNC (Computer Numerical Control) machines demand high precision and stiffness. Profiled rail systems are commonly used in CNC machines due to their exceptional accuracy, load capacity, and rigidity. These systems ensure the precise linear motion required for intricate machining processes in industries like manufacturing and prototyping.
  • Automation Systems: Linear rails play a crucial role in automation systems where precise and repeatable linear motion is essential. Profiled rail systems are preferred in high-precision automation applications such as pick-and-place machines, robotic assembly lines, and conveyor systems. These systems provide the necessary accuracy and reliability for seamless automation processes.
  • 3D Printers: Linear rails are used in the construction of 3D printers to facilitate the movement of print heads and build platforms. Both profiled rail and round rail systems can be suitable for different types of 3D printers, depending on factors like precision requirements and available space.
  • Material Handling Systems: Round rail systems, known for their compact design and cost-effectiveness, find applications in material handling systems. These systems are suitable for applications such as packaging machinery and conveyors, where moderate precision and space efficiency are crucial.

The selection of linear rail designs is influenced by factors such as load capacity, precision, stiffness, and the specific needs of the application. Engineers choose the most appropriate linear rail system to optimize the performance of machinery in diverse industrial settings.

China Professional CHINAMFG HGW15CC Types of Guide Rails Custom Miniature 15mm 20mm CNC Strong and Practical Linear Rail Types  China Professional CHINAMFG HGW15CC Types of Guide Rails Custom Miniature 15mm 20mm CNC Strong and Practical Linear Rail Types
editor by Dream 2024-05-17

China Good quality Original CHINAMFG Linear Guide Block and Guide Rail Brh35b Brh35bl

Product Description

Original CHINAMFG Linear guide block and guide rail BRH35B BRH35BL

Quick Details:
Xihu (West Lake) Dis. Width or Diameter: MAX 65mm as your request
Xihu (West Lake) Dis. Length: MAX 4000mm as your request
Model Number: BRH30B BRH30BL
Place of Origin: ZheJiang
Brand Name: CHINAMFG
Grade: N, H, P
Application: CNC machine, automatic system
Sample: Available

Specifications:
CHINAMFG linear guide rail and linear block bearing
1. Better than CHINAMFG
2. Superior quality and short delivery
3. Best price

CHINAMFG linear guide advantage:
1. Built-in long life lubrication
2. Equal load capacities in 4 directions
3. Smooth running due to new ball re-circulation
4. High rigidity-4-row angular contact
5. International standard dimension
6. High accuracy Low friction Low maintenance.
7. High speed, low noise.
8. Integral all-round sealing.
9. Interchangeability.
10. Environment protection green production

CHINAMFG linear guide Explanation
CHINAMFG BRH25B linear guideway is a linear motion system for linear stroke and cylinder axis. Because the ball bearing and the bearing jacket point contact ball rolling with a minimum of friction, so linear guides have low friction, and relatively stable, with the bearing speed and change, it can be obtained with high sensitivity, high precision and smooth linear motion. Linear guides are widely used in precision machine tools, textile machinery, food packaging machinery, printing machinery and other industrial machinery sliding parts.

CHINAMFG linear guide Application for
1. Suitable for very high rotating speeds
2. Well suited for medium high radial and axial loads in 1 or both directions
3. Various seals and grease variants available for different operating conditions
4. Numerous clearance and tolerance classes available for different operating conditions
5. Application examples: Electrical motors, general machinery, industrial gearboxes, pumps, agricultural machinery, etc.
6. Series—BRH, BRS, BCH, BCS, BCN, BMC, BR, BCRSR, RSH, MGW, VR…

Model number:
 

Model No. Assembly(mm) BR block(mm) BR rail(mm)
H W W2 E L B×J MQ× L1 Oil hole T1 N W1 H1 F d×D×h
BRH15A 24 47 16 4.6 66 38×30 M5×8 40 Ø3 4.3 5 15 14 60 4.5×7.5×5.3
BRH20A 30 63 21.5 5 77.8 53×40 M6×9 48.8 M6×1 5 6.5 20 18 60 6×9.5×8.5
BRH20AL 92.4 63.4
BRH25A 36 70 23.5 7 88 57×45 M8×12 57 M6×1 5 6.5 23 22 60 7×11×9
BRH25AL 110.1 79.1
BRH30A 42 90 31 9 109 72×52 M10×12 72 M6×1 7 6.5 28 26 80 9×14×12
BRH30AL 131.3 94.3
BRH35A 48 100 33 9.5 109 82×62 M10×13 80 M6×1 8 6.5 34 29 80 9×14×12
BRH35AL 134.8 105.8
BRH45A 60 120 37.5 14 138.2 100×80 M12×15 105 M8×1 10 13 45 38 105 14×20×17
BRH45AL 163 129.8
BRH55A 70 140 43.5 15 170 116×95 M14×20 121 M8×1 11 13 53 44 120 16×20×20
BRH55AL 205.1 156.1
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Feature: Magnetically
Function: Super
Flange Shape: Cutting-Edge
Shape: Flange
Series: LME
Material: Bearing Steel
Customization:
Available

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linear rail

Are there specific considerations for choosing linear rails in applications with varying environmental conditions or precision requirements?

Yes, specific considerations come into play when choosing linear rails for applications with varying environmental conditions or precision requirements. These considerations ensure that the selected linear rail system is well-suited to the specific challenges and demands of the application. Here are key factors to consider:

Environmental Conditions:

  • Temperature: In environments with extreme temperatures, the linear rail materials and coatings must withstand thermal expansion or contraction. High-temperature environments may require materials with enhanced heat resistance, while low-temperature settings may demand materials that remain durable and flexible in cold conditions.
  • Corrosion Resistance: For applications in corrosive environments, such as those with exposure to moisture or chemicals, choosing corrosion-resistant materials or coatings is crucial. Stainless steel or specialized coatings can protect against corrosion and extend the lifespan of the linear rail.
  • Contaminant Resistance: Environments with dust, debris, or other contaminants require linear rails with effective sealing mechanisms. Sealed or covered linear rail systems prevent the ingress of contaminants, preserving the integrity of the system and ensuring reliable performance.

Precision Requirements:

  • Accuracy and Repeatability: Applications demanding high precision, such as in CNC machining or optical systems, require linear rails with superior accuracy and repeatability. Choosing rails with tight tolerances, precision-ground surfaces, and advanced manufacturing processes ensures consistent and reliable linear motion.
  • Load Capacity: Precision applications may have stringent load requirements. Selecting linear rails with the appropriate load-bearing capacity ensures that the system can handle the specific loads without compromising precision or accuracy.
  • Smooth Operation: Precision linear motion often requires smooth and quiet operation. Rails with anti-friction coatings, self-lubricating properties, or advanced bearing technologies contribute to smooth and silent linear movement, meeting the demands of precision applications.

It’s essential to thoroughly evaluate the environmental conditions and precision requirements of the application before selecting linear rails. Collaborating with experienced suppliers or manufacturers can provide valuable insights and assistance in choosing the most suitable linear rail system that meets the specific challenges posed by varying environmental conditions and precision standards.

linear rail

What are the typical load capacities and travel distances for linear rails?

The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:

Load Capacities:

  • Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
  • Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
  • Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.

Travel Distances:

  • Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
  • Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
  • Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.

It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.

linear rail

Are there specific linear rail designs for different applications, like CNC machines or automation systems?

Yes, specific linear rail designs are tailored to different applications based on the requirements of the machinery. Some notable examples include:

  • CNC Machines: CNC (Computer Numerical Control) machines demand high precision and stiffness. Profiled rail systems are commonly used in CNC machines due to their exceptional accuracy, load capacity, and rigidity. These systems ensure the precise linear motion required for intricate machining processes in industries like manufacturing and prototyping.
  • Automation Systems: Linear rails play a crucial role in automation systems where precise and repeatable linear motion is essential. Profiled rail systems are preferred in high-precision automation applications such as pick-and-place machines, robotic assembly lines, and conveyor systems. These systems provide the necessary accuracy and reliability for seamless automation processes.
  • 3D Printers: Linear rails are used in the construction of 3D printers to facilitate the movement of print heads and build platforms. Both profiled rail and round rail systems can be suitable for different types of 3D printers, depending on factors like precision requirements and available space.
  • Material Handling Systems: Round rail systems, known for their compact design and cost-effectiveness, find applications in material handling systems. These systems are suitable for applications such as packaging machinery and conveyors, where moderate precision and space efficiency are crucial.

The selection of linear rail designs is influenced by factors such as load capacity, precision, stiffness, and the specific needs of the application. Engineers choose the most appropriate linear rail system to optimize the performance of machinery in diverse industrial settings.

China Good quality Original CHINAMFG Linear Guide Block and Guide Rail Brh35b Brh35bl  China Good quality Original CHINAMFG Linear Guide Block and Guide Rail Brh35b Brh35bl
editor by Dream 2024-05-17

OEM

linear bearing

Signs of Wear or Damage in Linear Bearings and Maintenance

Identifying signs of wear or damage in linear bearings is essential for maintaining their performance and preventing costly failures. Here are common signs of wear and damage and how to address them:

  • 1. Increased Friction:

If you notice increased resistance during linear motion, it could indicate that the bearing components are wearing out. This can lead to reduced efficiency and accuracy.

  • Solution: Regular Lubrication:

Ensure proper lubrication of the bearings to minimize friction and prevent premature wear. Follow manufacturer recommendations for lubrication intervals and types.

  • 2. Uneven Movement:

If the linear motion becomes uneven, jerky, or experiences sudden stops, it may be due to damaged bearing components.

  • Solution: Inspection and Replacement:

Inspect the bearings and associated components for any signs of damage, such as dents or cracks. Replace any damaged parts to restore smooth motion.

  • 3. Abnormal Noise:

Unusual noises during linear motion, such as grinding or clicking sounds, can indicate friction and wear within the bearings.

  • Solution: Lubrication and Inspection:

Lubricate the bearings as recommended and inspect for any foreign particles or debris that might be causing the noise. Clean and replace components if necessary.

  • 4. Increased Play or Clearance:

If there is noticeable play or excessive clearance in the linear system, it can affect precision and lead to inaccuracies.

  • Solution: Adjustment or Replacement:

Check for loose bolts, misalignment, or worn components causing the play. Make necessary adjustments or replace worn parts to restore proper fit and function.

  • 5. Reduced Performance:

If your linear system is no longer achieving the desired accuracy or performance, it could be due to worn bearings.

  • Solution: Maintenance and Replacement:

Regularly perform maintenance tasks, such as cleaning, lubrication, and inspection. If performance does not improve, consider replacing the bearings with new ones.

  • 6. Visible Damage:

Any visible signs of physical damage, such as deformation, corrosion, or cracks, require immediate attention.

  • Solution: Replacement:

If the damage is severe, replace the damaged bearings promptly to avoid further issues.

Regular maintenance practices, including proper lubrication, cleaning, and inspection, are crucial for preventing wear and damage in linear bearings. Addressing any signs of wear early can extend the lifespan of the bearings and ensure consistent performance in various applications.

linear bearing

Contribution of Linear Bearings to Smooth Movement of Conveyors and Slides

Linear bearings play a crucial role in ensuring the smooth movement and operation of industrial conveyors and linear slides. Their contributions are as follows:

  • Reduced Friction:

Linear bearings are designed to minimize friction between moving components, facilitating smooth motion of conveyors and linear slides. This reduces wear and tear, energy consumption, and the need for frequent maintenance.

  • Precision Movement:

Linear bearings enable precise positioning and controlled movement. This precision is vital for conveyors and slides that require accurate placement of materials, products, or components.

  • Stability and Load Distribution:

Linear bearings distribute loads evenly across the bearing surface, enhancing stability and preventing uneven wear. This is especially important for conveyors that handle varying loads and linear slides that support heavy components.

  • Quiet and Vibration-Free Operation:

Linear bearings contribute to quiet and vibration-free operation. This is crucial in environments where noise reduction and minimal vibrations are essential for the comfort of operators and the integrity of products.

  • Efficient Energy Transfer:

Linear bearings ensure efficient energy transfer by reducing energy losses due to friction. This efficiency is particularly beneficial in systems where multiple conveyors or slides are connected, improving overall system performance.

  • Longevity and Reliability:

Linear bearings enhance the longevity and reliability of conveyors and slides by reducing wear on moving parts. This results in extended operational lifespans and reduced downtime for maintenance.

  • Flexibility and Customization:

Linear bearings come in various designs and sizes, allowing for customization to suit specific conveyor or slide requirements. This adaptability is valuable for accommodating different loads and motion profiles.

  • Wide Range of Industries:

Linear bearings find application in industries such as manufacturing, logistics, packaging, and material handling, where conveyors and linear slides are essential components of the workflow.

In summary, linear bearings contribute significantly to the efficient, precise, and reliable movement of industrial conveyors and linear slides. Their ability to reduce friction, ensure stability, and support heavy loads enhances the overall performance of these systems.

linear bearing

Examples of Crucial Motion Control Scenarios Using Linear Bearings

Linear bearings are crucial for achieving precise motion control in various scenarios where accuracy, repeatability, and smooth movement are essential. Here are some examples:

  • 1. CNC Machining:

In computer numerical control (CNC) machines, linear bearings enable precise movement of the cutting tool or workpiece along multiple axes. This accuracy is necessary to produce complex and intricate parts with tight tolerances.

  • 2. Semiconductor Manufacturing:

In semiconductor fabrication equipment, linear bearings control the movement of wafers, masks, and other components with micron-level precision. This precision is vital for creating tiny circuits and microchips.

  • 3. 3D Printing:

In 3D printers, linear bearings ensure accurate positioning of the print head and build platform. This accuracy is crucial for creating intricate and detailed 3D-printed objects.

  • 4. Laser Cutting and Engraving:

Linear bearings are used in laser cutting and engraving machines to control the movement of the laser head. Precise motion ensures accurate cutting and engraving on various materials.

  • 5. Microscopy:

In microscopy applications, linear bearings enable precise positioning of microscope stages and objectives. This accuracy is essential for capturing detailed images and conducting precise measurements.

  • 6. Metrology and Inspection:

Linear bearings are crucial in metrology and inspection equipment for accurately measuring and inspecting parts. This ensures compliance with quality standards and specifications.

  • 7. Optical Systems:

In optical systems, linear bearings control the movement of lenses, mirrors, and other optical components. Precise motion is essential for maintaining accurate focus and alignment.

  • 8. Coordinate Measuring Machines (CMMs):

Linear bearings in CMMs allow accurate measurement of parts’ dimensions and geometries. Precise motion ensures reliable measurement results.

  • 9. Aerospace and Defense Testing:

In aerospace and defense industries, linear bearings are used in testing equipment to simulate various conditions. Accurate motion control is crucial for testing components’ performance and durability.

These examples highlight the critical role of linear bearings in achieving precise motion control across industries. Whether in manufacturing, research, or testing, linear bearings ensure accurate and repeatable movement for optimal results.

OEM OEM
editor by CX 2024-05-17

Custom

linear bearing

Challenges and Solutions for Addressing Friction and Wear in Linear Bearings

Friction and wear are common challenges in linear bearings that can impact their performance and lifespan. Here are the challenges and some solutions to address them:

  • 1. Challenge: Friction:

Friction between the bearing components can lead to increased energy consumption, heat generation, and reduced efficiency.

  • Solution: Lubrication:

Proper lubrication is essential to minimize friction. Lubricants reduce the contact between moving parts, allowing smoother motion and reducing wear. Choosing the right lubricant and applying it correctly can significantly mitigate friction-related issues.

  • 2. Challenge: Wear:

Continuous movement can lead to wear on the bearing surfaces, affecting precision and performance over time.

  • Solution: Regular Maintenance:

Implementing a regular maintenance schedule can help monitor wear and replace worn components before they compromise performance. This includes cleaning, re-lubrication, and periodic inspection of the bearing’s condition.

  • 3. Challenge: Contaminants:

Dust, debris, and foreign particles can enter the bearing system, leading to increased friction and accelerated wear.

  • Solution: Sealing and Protection:

Using seals, covers, or protective enclosures can help prevent contaminants from entering the bearing system. These protective measures maintain the integrity of the lubricant and extend the bearing’s lifespan.

  • 4. Challenge: Improper Installation:

If linear bearings are not installed correctly, misalignment and uneven load distribution can contribute to friction and wear.

  • Solution: Precise Installation:

Follow manufacturer guidelines for proper installation, ensuring accurate alignment and even load distribution. This reduces the risk of premature wear and ensures optimal performance.

  • 5. Challenge: Inadequate Lubrication:

If the linear bearings are under-lubricated or over-lubricated, it can lead to increased friction and wear.

  • Solution: Lubrication Management:

Monitor and manage lubrication levels to ensure they are within the recommended range. Regularly assess the lubricant’s condition and replenish as needed to maintain optimal performance.

  • 6. Challenge: High Loads and Speeds:

High loads and speeds can increase friction and wear on linear bearings.

  • Solution: Proper Selection:

Select linear bearings that are designed to handle the specific loads and speeds of the application. This ensures that the bearings can operate effectively under the given conditions.

Addressing friction and wear challenges in linear bearings requires a combination of proper maintenance practices, appropriate lubrication, protective measures, and careful selection of bearings. By implementing these solutions, the performance and longevity of linear bearings can be optimized.

linear bearing

Managing Contamination and Debris in Linear Bearings

Contamination and debris pose significant challenges to the proper functioning of linear bearings. However, various measures are employed to effectively manage these issues:

  • Preventive Sealing:

Linear bearings are often equipped with protective seals that act as barriers against contaminants. These seals prevent dust, dirt, and other particles from entering the bearing housing, thus reducing the risk of contamination.

  • Shielding:

Linear bearings can incorporate shields that offer an additional layer of protection against debris. Shields are designed to keep larger particles away from the bearing’s rolling elements, enhancing the bearing’s longevity.

  • Wipers and Scrapers:

Some linear bearings feature wipers or scrapers that actively remove debris from the bearing’s moving parts. These components help prevent the accumulation of contaminants that could compromise performance.

  • Regular Maintenance:

Periodic inspection and cleaning are crucial to maintaining the cleanliness of linear bearings. Routine maintenance procedures help identify and remove any foreign particles that may have entered the bearing housing.

  • Clean Environment:

Creating a clean operating environment is essential. In applications where contamination is a concern, steps are taken to minimize the presence of dust, dirt, and other pollutants in the vicinity of the linear bearings.

  • Proper Lubrication:

Lubrication not only reduces friction but also creates a barrier against contaminants. The lubricant can help prevent particles from adhering to bearing surfaces, facilitating their removal during maintenance.

  • Regular Inspections:

Frequent visual inspections can help identify early signs of contamination. Timely detection allows for prompt cleaning and maintenance, preventing further damage.

  • Appropriate Sealing Materials:

Using high-quality sealing materials that are resistant to wear and tear is essential. The right materials can effectively keep contaminants out while withstanding the operating conditions.

  • Choosing Suitable Environment:

Where possible, placing linear bearings in environments with lower levels of contamination or installing additional protective measures can help manage debris-related challenges.

By implementing these strategies, engineers and operators can effectively manage the challenges associated with contamination and debris, ensuring the optimal performance and longevity of linear bearings.

linear bearing

Examples of Crucial Motion Control Scenarios Using Linear Bearings

Linear bearings are crucial for achieving precise motion control in various scenarios where accuracy, repeatability, and smooth movement are essential. Here are some examples:

  • 1. CNC Machining:

In computer numerical control (CNC) machines, linear bearings enable precise movement of the cutting tool or workpiece along multiple axes. This accuracy is necessary to produce complex and intricate parts with tight tolerances.

  • 2. Semiconductor Manufacturing:

In semiconductor fabrication equipment, linear bearings control the movement of wafers, masks, and other components with micron-level precision. This precision is vital for creating tiny circuits and microchips.

  • 3. 3D Printing:

In 3D printers, linear bearings ensure accurate positioning of the print head and build platform. This accuracy is crucial for creating intricate and detailed 3D-printed objects.

  • 4. Laser Cutting and Engraving:

Linear bearings are used in laser cutting and engraving machines to control the movement of the laser head. Precise motion ensures accurate cutting and engraving on various materials.

  • 5. Microscopy:

In microscopy applications, linear bearings enable precise positioning of microscope stages and objectives. This accuracy is essential for capturing detailed images and conducting precise measurements.

  • 6. Metrology and Inspection:

Linear bearings are crucial in metrology and inspection equipment for accurately measuring and inspecting parts. This ensures compliance with quality standards and specifications.

  • 7. Optical Systems:

In optical systems, linear bearings control the movement of lenses, mirrors, and other optical components. Precise motion is essential for maintaining accurate focus and alignment.

  • 8. Coordinate Measuring Machines (CMMs):

Linear bearings in CMMs allow accurate measurement of parts’ dimensions and geometries. Precise motion ensures reliable measurement results.

  • 9. Aerospace and Defense Testing:

In aerospace and defense industries, linear bearings are used in testing equipment to simulate various conditions. Accurate motion control is crucial for testing components’ performance and durability.

These examples highlight the critical role of linear bearings in achieving precise motion control across industries. Whether in manufacturing, research, or testing, linear bearings ensure accurate and repeatable movement for optimal results.

Custom Custom
editor by CX 2024-05-17

Best Sales

linear bearing

Prolonging the Life of Linear Bearings Through Maintenance Practices

Implementing proper maintenance practices is essential to extend the lifespan of linear bearings and ensure their optimal performance. Here are specific maintenance practices that can help:

  • 1. Regular Lubrication:

Ensure that linear bearings are properly lubricated as recommended by the manufacturer. Adequate lubrication minimizes friction, reduces wear, and prevents premature failure.

  • 2. Cleaning:

Regularly clean the linear bearing components to remove dirt, debris, and contaminants. Keeping the bearings clean reduces the risk of abrasive particles causing damage.

  • 3. Inspection:

Periodically inspect linear bearings for signs of wear, damage, or misalignment. Look for uneven wear patterns, visible damage, or any unusual behavior during motion.

  • 4. Alignment:

Ensure proper alignment of the linear components to prevent excessive stress on the bearings. Misalignment can lead to premature wear and reduced lifespan.

  • 5. Proper Handling:

Handle linear bearings with care during installation and maintenance. Avoid dropping or impacting the bearings, which can cause internal damage.

  • 6. Load Distribution:

Distribute loads evenly across multiple linear bearings if applicable. This prevents overloading individual bearings and extends their life.

  • 7. Environmental Considerations:

Protect linear bearings from harsh environments, extreme temperatures, and corrosive substances. Use appropriate seals and enclosures to prevent contamination.

  • 8. Regular Maintenance Schedule:

Create a maintenance schedule based on usage and manufacturer recommendations. Consistent maintenance helps identify issues early and prevents unexpected failures.

  • 9. Proper Storage:

Store spare linear bearings in a clean and dry environment. Avoid exposure to moisture and dust, which can damage the bearings over time.

  • 10. Consult Manufacturer Guidelines:

Follow the manufacturer’s guidelines and recommendations for maintenance, lubrication, and replacement intervals specific to the linear bearings you are using.

By implementing these maintenance practices, you can significantly prolong the life of linear bearings, reduce downtime, and ensure optimal performance in various applications.

linear bearing

Enhancing 3D Printers and Additive Manufacturing with Linear Bearings

Linear bearings play a crucial role in the efficient and precise operation of 3D printers and additive manufacturing processes. Here’s how they contribute to these technologies:

  • Precise Motion Control:

Linear bearings provide smooth and accurate linear motion control, ensuring precise positioning of the print head or build platform. This precision is essential for creating intricate and detailed 3D printed objects.

  • High Repeatability:

Linear bearings offer high repeatability, enabling the printer to consistently recreate complex geometries layer by layer. This is crucial for producing parts with consistent quality and dimensions.

  • Reduced Vibration and Wobble:

The smooth motion provided by linear bearings minimizes vibrations and wobbling during printing, leading to smoother surface finishes and improved print quality.

  • High-Speed Printing:

Linear bearings can handle high speeds, allowing 3D printers to operate at faster print speeds without sacrificing accuracy. This is beneficial for reducing overall print time.

  • Compact Design:

Many linear bearings have a compact and space-efficient design, which is important for fitting within the confined spaces of 3D printers while maintaining the required range of motion.

  • Low Friction and Wear:

Linear bearings are designed to minimize friction and wear, leading to longer lifespan and reduced maintenance requirements. This is especially important in additive manufacturing where continuous operation is desired.

  • Smooth Layer-by-Layer Building:

In additive manufacturing, linear bearings enable precise movement of the build platform or print head, ensuring that each layer is accurately aligned and built upon the previous layer.

  • Complex Geometries:

Linear bearings enable 3D printers to create complex and intricate geometries that require precise control over the movement of the print head and build platform.

Overall, linear bearings contribute to the success of 3D printing and additive manufacturing by providing the necessary motion control, precision, and reliability needed to create high-quality and intricate 3D printed objects.

linear bearing

Advantages of Linear Bearings over Other Bearing Types

Linear bearings offer several distinct advantages when compared to other types of bearings, particularly in applications that require controlled linear motion. These benefits contribute to their widespread use across various industries:

  • Precise Linear Motion:

Linear bearings are designed specifically for linear motion, providing accurate and controlled movement along a defined path. This precision is essential in applications that demand accurate positioning and repeatability.

  • Low Friction:

Linear bearings are designed to minimize friction during motion. The reduced friction translates to smoother movement, reduced wear, and improved efficiency, making them suitable for applications requiring consistent motion.

  • High Load Capacity:

Linear bearings can handle significant loads in both radial and axial directions. This capability allows them to support heavy components and maintain stability under various loads.

  • Minimal Maintenance:

Due to their design and minimal contact between moving parts, linear bearings require less maintenance compared to other types of bearings. This is particularly advantageous in hard-to-reach or inaccessible areas.

  • Guided Motion:

Linear bearings provide guided and constrained motion along a single axis. This guidance eliminates the need for complex guiding mechanisms, reducing design complexity and simplifying assembly.

  • Compact Design:

Linear bearings have a compact form factor, making them suitable for applications with limited space. Their small footprint allows for efficient use of available area.

  • Low Noise and Vibration:

Linear bearings generate minimal noise and vibration during operation, contributing to quieter and more comfortable working environments in applications such as medical devices and precision machinery.

  • Smooth Movement:

Linear bearings offer smooth and consistent movement, essential for applications requiring continuous and controlled motion, such as robotic systems and conveyor belts.

  • Customization:

Linear bearings can be designed to fit specific application requirements, including load capacity, travel distance, and environmental conditions. This customization enhances their suitability for diverse applications.

  • Reduced Wear:

The low friction and guided motion of linear bearings result in reduced wear on both the bearing and the mating surface, leading to longer service life and reduced maintenance costs.

Overall, the benefits of using linear bearings make them a preferred choice in applications that demand accurate linear motion, efficient load handling, and reduced maintenance. Their ability to deliver precision, stability, and reliability contributes to improved performance across various industries.

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editor by CX 2024-05-16

China OEM HGH35ca with Customized Hgr35 Linear Guide Rail

Product Description

Product Description

HGH35CA with customized HGR35 linear guide rail

Detailed Photos

Product Parameters

 

Packaging & Shipping

Installation Instructions

Company Profile

ZheJiang SAIR MECHANICAL XIHU (WEST LAKE) DIS. CO.,LTD

ZheJiang SAIR IMPORT&EXPORT TRADING CO.,LTD

ZheJiang Sair group has 2 subsidiaries, 1 is ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd, which is mainly responsible for the production, and the other 1 is ZheJiang SAIR IMPORT&EXPORT TRADING CO.,LTD., which functions as our platform of international business.

ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is 1 of the largest linear guide and ball screw manufacturer in China. With strong technical strength, advanced production equipments, and perfect after-sale services, our company is the leading precision machinery manufacturer, which have research and development, manufacturing, sales, service all in one. Our high-quality products are not only popular all over the country, but also exported to Europe, Americas, Southeast Asia, Africa etc. , totally more than 70 countries globally. Our products have good performance and are highly trusted and admired by all the domestic & overseas customers.

Our Advantages

Customer Service

The products are mature with high quality. They are not only sold well all over the country, but also exported to Europe, Americas, Southeast Asia, Africa and more than 70 countries. They have excellent marketing performance, highly appreciated and trusted by the vast number of customers.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Warehouse Crane
Material: Steel
Structure: Rail & Slider
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

linear rail

What is the role of linear rail materials and coatings in performance and longevity?

The materials and coatings used in the construction of linear rails play a crucial role in determining their performance and longevity. Here’s an overview of their significance:

Materials:

  • High-Strength Alloys: Linear rails are often constructed using high-strength alloys, such as hardened steel or aluminum. These materials provide the necessary strength and rigidity to withstand the stresses of continuous linear motion, ensuring stability and preventing deformation under load.
  • Corrosion-Resistant Materials: In environments where corrosion is a concern, linear rails may be made from corrosion-resistant materials or coated with anti-corrosive substances. Stainless steel or specialized alloys with corrosion-resistant properties enhance the longevity of the rails, particularly in industrial settings with exposure to moisture or harsh chemicals.
  • Self-Lubricating Materials: Some linear rails incorporate self-lubricating materials, such as polymers with embedded solid lubricants. These materials reduce friction between the rail and carriage, improving efficiency and minimizing wear. Self-lubricating properties contribute to smoother linear motion and extend the lifespan of the rail system.

Coatings:

  • Anti-Friction Coatings: Coatings with anti-friction properties, such as Teflon or other low-friction materials, are applied to reduce friction between the rail and carriage. Anti-friction coatings enhance the efficiency of the linear rail system by minimizing heat generation and wear, resulting in smoother and more reliable linear motion.
  • Corrosion-Resistant Coatings: Linear rails used in corrosive environments may be coated with protective layers to resist corrosion. These coatings act as a barrier, preventing exposure to corrosive elements and preserving the structural integrity of the rail over time.
  • Hard Coatings: Hard coatings, such as nitriding or various forms of surface hardening, are applied to increase the hardness and wear resistance of the rail’s surface. This protects against abrasion and extends the lifespan of the rail, especially in high-load applications.
  • Dry Film Lubricants: Some coatings incorporate dry film lubricants that provide long-lasting lubrication to the rail and carriage interface. These coatings reduce friction, enhance performance, and contribute to the overall reliability of the linear rail system.

The careful selection of materials and coatings is essential for tailoring linear rails to specific application needs. By considering factors such as environmental conditions, load requirements, and desired performance characteristics, engineers can choose the most appropriate combination to optimize the performance and longevity of the linear rail system.

linear rail

Can linear rails be customized or modified for unique industrial or automation needs?

Yes, linear rails can be customized or modified to meet unique industrial or automation requirements. Customization allows engineers and manufacturers to tailor linear rail systems based on specific needs. Here are some ways in which customization can be achieved:

  • Length and Size: Linear rails can be customized in terms of length and size to fit the spatial constraints of a particular application. This ensures optimal use of available space and allows for seamless integration into existing machinery.
  • Load Capacity: For applications with unique load requirements, linear rails can be designed or modified to accommodate higher or lower load capacities. Custom load-bearing capabilities ensure that the linear rail system meets the demands of the specific application.
  • Material Selection: The choice of materials used in the construction of linear rails can be customized to address specific environmental conditions or industry standards. Different coatings or materials may be selected for applications requiring resistance to corrosion, extreme temperatures, or harsh chemicals.
  • Special Coatings: Custom coatings can be applied to linear rails to enhance their performance in specific environments. For example, anti-corrosive coatings may be added for applications in corrosive or humid settings, while low-friction coatings can improve overall efficiency.
  • Integration of Accessories: Customization may involve the integration of accessories such as sensors, encoders, or additional components to meet automation or monitoring requirements. This ensures that the linear rail system aligns with the overall objectives of the industrial or automation setup.

Collaboration with manufacturers or suppliers experienced in linear motion systems is crucial when considering customization. They can provide insights, design expertise, and manufacturing capabilities to deliver a tailored solution that aligns with the unique needs and challenges of a specific industrial or automation application.

linear rail

Can you provide examples of products or equipment that rely on linear rails for accurate linear motion?

Many products and equipment across various industries rely on linear rails for accurate linear motion. Some examples include:

  • CNC Machines: CNC milling machines, lathes, and routers use linear rails to achieve precise and controlled movement of cutting tools, ensuring accurate machining processes.
  • Robotic Systems: Industrial robots, collaborative robots, and robotic arms incorporate linear rails for precise and repeatable linear movement in tasks such as assembly, pick-and-place, and material handling.
  • 3D Printers: Linear rails are essential components in 3D printers, enabling the precise positioning of print heads and build platforms during the additive manufacturing process.
  • Automated Conveyor Systems: Linear rails contribute to the accurate movement of products on conveyor systems in industries such as logistics, manufacturing, and distribution.
  • Medical Imaging Equipment: Linear rails are used in medical devices like MRI machines and CT scanners to ensure precise linear movement in the imaging process.
  • Aerospace Testing Equipment: Linear rails play a crucial role in aerospace testing equipment, providing accurate linear motion for testing components and systems under various conditions.
  • High-Precision Measurement Devices: Instruments used for precision measurements, such as coordinate measuring machines (CMMs), rely on linear rails to achieve accurate and repeatable positioning of measurement probes.

These examples highlight the diverse applications of linear rails across industries where precise linear motion is essential for the functionality and performance of the equipment.

China OEM HGH35ca with Customized Hgr35 Linear Guide Rail  China OEM HGH35ca with Customized Hgr35 Linear Guide Rail
editor by Dream 2024-05-16

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linear bearing

Signs of Wear or Damage in Linear Bearings and Maintenance

Identifying signs of wear or damage in linear bearings is essential for maintaining their performance and preventing costly failures. Here are common signs of wear and damage and how to address them:

  • 1. Increased Friction:

If you notice increased resistance during linear motion, it could indicate that the bearing components are wearing out. This can lead to reduced efficiency and accuracy.

  • Solution: Regular Lubrication:

Ensure proper lubrication of the bearings to minimize friction and prevent premature wear. Follow manufacturer recommendations for lubrication intervals and types.

  • 2. Uneven Movement:

If the linear motion becomes uneven, jerky, or experiences sudden stops, it may be due to damaged bearing components.

  • Solution: Inspection and Replacement:

Inspect the bearings and associated components for any signs of damage, such as dents or cracks. Replace any damaged parts to restore smooth motion.

  • 3. Abnormal Noise:

Unusual noises during linear motion, such as grinding or clicking sounds, can indicate friction and wear within the bearings.

  • Solution: Lubrication and Inspection:

Lubricate the bearings as recommended and inspect for any foreign particles or debris that might be causing the noise. Clean and replace components if necessary.

  • 4. Increased Play or Clearance:

If there is noticeable play or excessive clearance in the linear system, it can affect precision and lead to inaccuracies.

  • Solution: Adjustment or Replacement:

Check for loose bolts, misalignment, or worn components causing the play. Make necessary adjustments or replace worn parts to restore proper fit and function.

  • 5. Reduced Performance:

If your linear system is no longer achieving the desired accuracy or performance, it could be due to worn bearings.

  • Solution: Maintenance and Replacement:

Regularly perform maintenance tasks, such as cleaning, lubrication, and inspection. If performance does not improve, consider replacing the bearings with new ones.

  • 6. Visible Damage:

Any visible signs of physical damage, such as deformation, corrosion, or cracks, require immediate attention.

  • Solution: Replacement:

If the damage is severe, replace the damaged bearings promptly to avoid further issues.

Regular maintenance practices, including proper lubrication, cleaning, and inspection, are crucial for preventing wear and damage in linear bearings. Addressing any signs of wear early can extend the lifespan of the bearings and ensure consistent performance in various applications.

linear bearing

Contribution of Linear Bearings to Smooth Movement of Conveyors and Linear Slides

Linear bearings play a crucial role in ensuring the smooth movement of industrial conveyors and linear slides by providing low-friction support and guiding mechanisms. Here’s how linear bearings contribute to their operation:

  • Smooth Motion: Linear bearings offer precise and smooth linear motion to conveyors and linear slides, allowing materials or objects to move seamlessly along a defined path.
  • Low Friction: The design of linear bearings minimizes friction between the moving parts, reducing energy consumption and wear. This is particularly important for conveyors and slides that require frequent and continuous movement.
  • Guidance: Linear bearings guide the movement of the conveyor belts or linear slides, ensuring that they stay on track and follow the desired path without deviation.
  • Load Support: Linear bearings provide support for both radial and axial loads, allowing conveyors to carry heavy loads and linear slides to accommodate objects or components without sacrificing smoothness.
  • Precision: Linear bearings offer high precision and accuracy, which is essential for applications where precise positioning is required, such as in automated manufacturing processes.
  • Reduced Noise and Vibration: Linear bearings contribute to quieter operation by reducing noise and absorbing vibrations generated during movement. This is beneficial in environments where noise reduction is important.
  • Longevity: By minimizing friction and wear, linear bearings enhance the longevity of conveyors and linear slides, reducing the need for frequent maintenance and replacement.

In industrial settings, linear bearings ensure that conveyors efficiently transport materials, products, or components, while linear slides provide controlled and accurate movement for various applications. Whether in manufacturing, logistics, or automation, the use of linear bearings results in enhanced efficiency, reduced downtime, and improved overall performance.

linear bearing

Factors to Consider When Selecting a Linear Bearing

Choosing the right linear bearing for a specific application involves considering several critical factors to ensure optimal performance and longevity:

  • Load Requirements:

Determine the magnitude and direction of the loads the linear bearing will experience. Consider both static and dynamic loads to select a bearing with an appropriate load capacity.

  • Precision and Accuracy:

For applications requiring precise positioning, choose linear bearings with high precision and low backlash. Factors like repeatability and positional accuracy are crucial.

  • Speed and Acceleration:

Consider the speed and acceleration at which the linear bearing will operate. Higher speeds may require bearings with lower friction and better heat dissipation.

  • Environmental Conditions:

Assess the environmental factors such as temperature, humidity, and exposure to contaminants. Choose linear bearings with suitable materials and seals to withstand the conditions.

  • Space Constraints:

Take into account the available space for mounting the linear bearing. Some applications may have limited space, necessitating compact and lightweight bearing options.

  • Maintenance Requirements:

Consider the maintenance needs of the bearing. Bearings with self-lubricating properties or easy access for lubrication can reduce maintenance frequency.

  • Mounting and Configuration:

Choose a linear bearing that can be easily mounted and integrated into your system’s design. Consider factors like mounting orientation and available mounting surfaces.

  • Life Expectancy:

Estimate the expected lifespan of the linear bearing based on the application’s requirements. Select a bearing with a suitable design life to prevent premature failures.

  • Cost and Budget:

Balance the desired performance with the available budget. Opt for linear bearings that provide the necessary features without exceeding cost limitations.

  • Accessories and Add-ons:

Consider any additional accessories or add-ons, such as seals, lubrication systems, or end caps, that can enhance the bearing’s performance and protection.

  • Manufacturer and Supplier:

Choose reputable manufacturers and suppliers that offer reliable products and good customer support. Quality assurance and technical assistance are essential.

Overall, a comprehensive assessment of these factors will help you select the most suitable linear bearing for your specific application, ensuring optimal performance, longevity, and cost-effectiveness.

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editor by CX 2024-05-16

China Custom Interchangeable Large Loading Weight Linear Bearings and Rails

Product Description

Product Description

ZCF CHH SERIES – Linear guide of good quality and good accuracy.

Specification

 

Detailed Photos

Accuracy definition

 

ACCURACY LEVEL
 

1. THE ACCURACY OF CH SERIES LINEAR XIHU (WEST LAKE) DIS.S CAN BE DIVIDED INTO FIVE LEVELS: COMMON, HIGH, PRECISION, SUPER-PRECISION AND ULTRA-PRECISION. CUSTOMERS CAN CHOOSE THE ACCURACY LEVEL ACCORDING TO THE ACCURACY REQUIREMENT OF EQUIPMENT.

2.  ACCURACY OF NON-INTERCHANGEABLE LINEAR XIHU (WEST LAKE) DIS.:

MODEL CH – 15, 20          unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
(C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.03 0- 0.03 0- 0.015 0- 0.008
TOLERANCE OF N ± 0.1 ± 0.03 0- 0.03 0- 0.015 0- 0.008
TOLERANCE OF MUTUAL H 0.02 0.01 0.006 0.004 0.003
TOLERANCE OF MUTUAL N 0.02 0.01 0.006 0.004 0.003
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

 

MODEL CH – 25,30,35        unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
(C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.04 0- 0.04 0- 0.02 0- 0.01
TOLERANCE OF N ± 0.1 ± 0.04 0- 0.04 0- 0.02 0- 0.01
TOLERANCE OF MUTUAL H 0.02 0.015 0.007 0.005 0.003
TOLERANCE OF MUTUAL N 0.03 0.015 0.007 0.005 0.003
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

 

MODEL CH – 45,55          unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
  (C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.05 0- 0.05 0- 0.03 0- 0.02
TOLERANCE OF N ± 0.1 ± 0.05 0- 0.05 0- 0.03 0- 0.02
TOLERANCE OF MUTUAL H 0.03 0.015 0.007 0.005 0.003
TOLERANCE OF MUTUAL N 0.03 0.02 0.01 0.007 0.005
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

3. MOTION ACCURACY CHART

RAIL LENGTH (mm) ACCURACY LEVEL (µm)
C H P SP UP
~ 100 12 7 3 2 2
100 ~ 200 14 9 4 2 2
200 ~ 300 15 10 5 3 2
300 ~ 500 17 12 6 3 2
500 ~ 700 20 13 7 4 2
700 ~ 900 22 15 8 5 3
900 ~ 1,100 24 16 9 6 3
1,100 ~ 1,500 26 18 11 7 4
1,500 ~ 1,900 28 20 13 8 4
1,900 ~ 2,500 31 22 15 10 5
2,500 ~ 3,100 33 25 18 11 6
3,100 ~ 3,600 36 27 20 14 7
3,600 ~ 4,000 37 28 21 15 7

Production process

Advanced equipments & Rigorous quality control plan

Company Profile

ZheJiang CHINAMFG Precision Technology Co.,Ltd. 
is a professional manufacturer of linear guide, linear module and ball screw etc.she is located in HangZhou city,ZheJiang ,China.The production base covers 33333 square CHINAMFG and holds a building area of 16000 square CHINAMFG at present. with over 10 years’ effort of our whole team. and also trust and support from our respected customers. We are so lucky to become 1 famous brand in China, who make international standard products.we aim to serve customers world-widely.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Warehouse Crane, Shipboard Crane, Workshop Crane
Material: Steel
Carrying Capacity: Weight Level
Running Mode: Moving
Certification: CE, RoHS, ISO 9001:2008
Series: Chh
Samples:
US$ 20/Meter
1 Meter(Min.Order)

|

Customization:
Available

|

linear rail

Can you describe the various mounting options and installations for linear rails in different settings?

Linear rails can be mounted in various configurations to suit different settings and applications. The choice of mounting options depends on factors such as space constraints, load requirements, and the desired motion characteristics. Here are some common mounting options and installations:

1. Horizontal Mounting: Linear rails are horizontally mounted when the desired linear motion is along the horizontal axis. This configuration is commonly used in applications such as CNC machines, where the tool needs to move horizontally across the workpiece.

2. Vertical Mounting: Vertical mounting involves installing linear rails to support vertical linear motion. This configuration is prevalent in applications like vertical machining centers, where the spindle moves vertically to perform machining operations on the workpiece.

3. Inverted Mounting: Inverted mounting is where the linear rail is installed upside down. This configuration is suitable when space limitations or specific design requirements dictate the need for the rail to be positioned below the moving component. Inverted mounting is common in some types of robotic systems.

4. Parallel Mounting: Linear rails can be mounted in parallel to support multiple carriages or moving components. This configuration is beneficial in applications where synchronized linear motion is required, such as in certain types of material handling systems or conveyor belts.

5. Cantilever Mounting: Cantilever mounting involves mounting the linear rail with one end extending beyond a support structure. This configuration is used when access to one side of the linear motion is required, such as in loading and unloading stations on manufacturing lines.

6. Tandem Mounting: Tandem mounting involves mounting multiple linear rails in tandem to share the load and provide additional support. This configuration is suitable for applications with heavy loads or long travel distances, ensuring stability and preventing deflection.

7. Floating Mounting: Floating mounting allows for some degree of flexibility in the alignment of the linear rail. This is useful in applications where there may be minor misalignments or variations in the mounting surface.

The choice of mounting option depends on the specific requirements of the application, and engineers must carefully consider factors such as load distribution, accessibility, and alignment to ensure optimal performance and longevity of the linear rail system.

linear rail

Can linear rails be customized or modified for unique industrial or automation needs?

Yes, linear rails can be customized or modified to meet unique industrial or automation requirements. Customization allows engineers and manufacturers to tailor linear rail systems based on specific needs. Here are some ways in which customization can be achieved:

  • Length and Size: Linear rails can be customized in terms of length and size to fit the spatial constraints of a particular application. This ensures optimal use of available space and allows for seamless integration into existing machinery.
  • Load Capacity: For applications with unique load requirements, linear rails can be designed or modified to accommodate higher or lower load capacities. Custom load-bearing capabilities ensure that the linear rail system meets the demands of the specific application.
  • Material Selection: The choice of materials used in the construction of linear rails can be customized to address specific environmental conditions or industry standards. Different coatings or materials may be selected for applications requiring resistance to corrosion, extreme temperatures, or harsh chemicals.
  • Special Coatings: Custom coatings can be applied to linear rails to enhance their performance in specific environments. For example, anti-corrosive coatings may be added for applications in corrosive or humid settings, while low-friction coatings can improve overall efficiency.
  • Integration of Accessories: Customization may involve the integration of accessories such as sensors, encoders, or additional components to meet automation or monitoring requirements. This ensures that the linear rail system aligns with the overall objectives of the industrial or automation setup.

Collaboration with manufacturers or suppliers experienced in linear motion systems is crucial when considering customization. They can provide insights, design expertise, and manufacturing capabilities to deliver a tailored solution that aligns with the unique needs and challenges of a specific industrial or automation application.

linear rail

How do linear rails differ from other linear motion components like linear guides or bearings?

While linear rails, linear guides, and bearings are all components used in linear motion systems, they differ in their design, functions, and applications:

Linear Rails: Linear rails typically consist of a long, rigid rail and a carriage that moves along the rail. The rail has a specially designed profile to provide guidance, and the carriage supports and carries the load. Linear rails are known for their ability to handle high loads, offer precise linear motion, and reduce friction for smooth movement.

Linear Guides: Linear guides encompass a broader category that includes linear rails. Linear guides refer to any mechanism that guides linear motion. Linear rails are a specific type of linear guide with a distinctive profile. Linear guides, in a general sense, can include other mechanisms like dovetail slides, boxway guides, and more, each with its own design and application.

Bearings: Bearings are components that reduce friction between moving parts and support radial or axial loads. While linear rails may incorporate bearings within their design, bearings, in a broader sense, can be standalone components used to support rotating or linear motion. Linear bearings, for example, specifically support linear motion and may be used independently or as part of a linear rail system.

In summary, linear rails are a specific type of linear guide with a defined rail and carriage design, whereas linear guides encompass a broader category. Bearings, on the other hand, are components that reduce friction and support loads, and linear bearings specifically cater to linear motion.

China Custom Interchangeable Large Loading Weight Linear Bearings and Rails  China Custom Interchangeable Large Loading Weight Linear Bearings and Rails
editor by Dream 2024-05-16

China Professional Factory Linear Guide Rail 15mm 20mm 25mm 30mm 35mm 45mm with Square Flange Type Carriage Bearing Block Linear Rail Set

Product Description

Product Description

Type

Linear Xihu (West Lake) Dis.s

Material

Bearing steel GCR15

Brand

SER

Rigidity

HRC 58-62

Rated load 1

503-4524

Rated load 2

815-7909

Mounting hole

M4-M14

Xihu (West Lake) Dis. Length

100-4000mm

Quality certificate

ISO9001-2008

Width or Diameter

15-45mm

Function

Anti-friction, Dustproof, Antirust

Performance

low friction, low noise, high speed and high precision

Application

precision part, cnc machining parts, auto parts, industrial parts, etc

Detailed Photos

 

 

Product Parameters

Packaging & Shipping

 

Company Profile

ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd

ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is 1 of the biggest linear guide and ball screw manufacture in  China,with strong technical strength, advanced  production  equipments, high-quality  staff  team  and  perfect  after-sales services, our company is the precision machinery  manufacturer with research and development, manufacturing, sales, service all in one.

 

After Sales Service

Customer Service

The products are mature with high quality. They are not only sold well all over the country, but also exported to Europe, Americas, Southeast Asia, Africa and more than 70 countries. They have excellent marketing performance, highly appreciated and trusted by the vast number of customers.

If you have any needs, Please contact with me directly!

FAQ

 

1. Q: How about the quality of your product?

A: 100% inspection during production. Our products are certified to ISO9001-2008 international quality standards.

2. Q: What’s the delivery time?

A: For custom order, within 2000 meters, Production time is 15days after confirmed every details.

3. Q: What’s your packing?

A: Our Normal packing is bulking in PE bag, and then into plywood Cartons. We also can pack products according to your requirement.

4. Q: What about the warranty?

A: We are very confident in our products,and we pack them very well to make sure the goods in well protection.

5. Q: Could you send me your catalogue and price list?

A: As we have more than hundreds of products,it is really too hard to send all of catalogue and price list for you. Please inform us the style you interested, we can offer the pricelist for your reference.

6. Q:There are a lot of companies which export bearings, why do you choose us?

A: As we are a genuine linear guide supplier since 2011.and we are really factory, you need not pay the profit for middlemen. so we can offer you the lowest and competitive price .

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: CNC Machine
Material: Steel
Structure: Rail & Slider
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

linear rail

What are the reliability and durability aspects of linear rails in ensuring consistent linear movement?

The reliability and durability of linear rails are critical for ensuring consistent linear movement in various applications. Here are key aspects that contribute to their reliability and durability:

  • Materials: High-quality materials, such as hardened steel or reinforced alloys, are used in the construction of linear rails. These materials provide the necessary strength, wear resistance, and durability to withstand the stresses of continuous linear motion.
  • Surface Treatments: Surface treatments, including coatings and finishes, are applied to protect the linear rails from corrosion, abrasion, and other forms of wear. These treatments enhance the longevity of the rails, ensuring they maintain their performance over time.
  • Lubrication: Proper lubrication is essential for reducing friction between the rail and carriage. Lubrication not only minimizes wear but also contributes to smooth and consistent linear movement. Lubrication intervals and the choice of lubricants impact the overall reliability and performance of the linear rail system.
  • Sealing: Sealing mechanisms are employed to protect the internal components of the linear rail system from contaminants such as dust, debris, and moisture. Effective sealing enhances the reliability of the system by preventing damage to critical components and minimizing the risk of malfunction.
  • Rigidity: The rigidity of linear rails is crucial for maintaining consistent linear movement, especially under varying loads. Rigidity prevents deflection or bending of the rail, ensuring that the carriage follows a precise and predictable path during operation.
  • Load-Bearing Capacity: The load-bearing capacity of linear rails is a key factor in their reliability. Properly sized linear rails that match the application’s load requirements ensure consistent performance and prevent premature wear or failure.
  • Manufacturing Precision: High manufacturing precision in the production of linear rails contributes to their reliability. Precise machining and assembly processes result in consistent dimensions and tolerances, ensuring that the rail and carriage components fit together seamlessly for reliable linear motion.

Reliability and durability go hand in hand in ensuring consistent linear movement over the lifespan of the linear rail system. Regular maintenance, including inspections, lubrication, and replacement of worn components, further contributes to the sustained reliability of linear rails in industrial and automation applications.

linear rail

What is the impact of proper installation and maintenance on the performance and lifespan of linear rails?

The proper installation and maintenance of linear rails have a significant impact on their performance and lifespan. Here’s how:

Proper Installation:

  • Alignment: Correct alignment during installation is crucial for the optimal performance of linear rails. Misalignment can lead to increased friction, wear, and decreased accuracy. Proper alignment ensures smooth and precise linear motion.
  • Lubrication: Adequate lubrication is essential to reduce friction between the rail and carriage, preventing premature wear. Proper lubrication during installation sets the foundation for sustained performance and longevity.
  • Tightening: Proper tightening of bolts and fasteners during installation ensures the stability and rigidity of the linear rail system. Loose connections can lead to vibrations, affecting accuracy and potentially causing damage over time.

Maintenance:

  • Regular Inspection: Periodic inspections allow for the early detection of issues such as wear, misalignment, or contamination. Timely identification of problems enables corrective measures to be taken before they escalate.
  • Cleaning: Keeping linear rails clean from debris and contaminants is essential for preventing damage and maintaining smooth motion. Regular cleaning, especially in industrial environments, contributes to the longevity of the system.
  • Lubrication Maintenance: Continuous lubrication maintenance is crucial for reducing friction and preventing premature wear. Regularly checking and replenishing lubricants help ensure optimal performance over the lifespan of the linear rails.

Proper installation and proactive maintenance contribute to the overall reliability, accuracy, and longevity of linear rails. Neglecting these aspects can result in decreased performance, increased wear, and a shorter lifespan of the linear motion system.

linear rail

What industries and machinery commonly use linear rails for precise linear movement?

Linear rails find widespread use in various industries and machinery where precise linear movement is crucial. Some common applications include:

  • Manufacturing Machinery: Linear rails are integral components in CNC machines, milling machines, lathes, and other manufacturing equipment. They ensure accurate and repeatable motion for precise machining processes.
  • Robotics: Linear rails play a key role in robotic systems, providing the necessary guidance and precision for the movement of robot arms and other robotic components.
  • Automation Systems: Industries employing automated systems, such as conveyor systems and pick-and-place machines, often utilize linear rails to achieve precise linear movement in the automation process.
  • 3D Printing: Linear rails contribute to the accuracy and stability of 3D printers by facilitating the precise movement of print heads and build platforms.
  • Medical Devices: Linear rails are used in medical equipment such as imaging devices, diagnostic instruments, and robotic-assisted surgery systems, where precise linear motion is critical.
  • Aerospace: The aerospace industry employs linear rails in various applications, including aircraft manufacturing and testing equipment, to ensure precision in movement and positioning.
  • Semiconductor Manufacturing: Linear rails are used in semiconductor manufacturing equipment for precise movement in processes such as wafer handling and inspection.

These examples demonstrate the versatility of linear rails across different industries, highlighting their importance in applications that demand accurate and reliable linear motion.

China Professional Factory Linear Guide Rail 15mm 20mm 25mm 30mm 35mm 45mm with Square Flange Type Carriage Bearing Block Linear Rail Set  China Professional Factory Linear Guide Rail 15mm 20mm 25mm 30mm 35mm 45mm with Square Flange Type Carriage Bearing Block Linear Rail Set
editor by Dream 2024-05-16

China factory CHINAMFG R165182220 KWD-020-FNS-C2-P-1 Linear Guide and Bearings Actuator Rail Design

Product Description

Product Description

Rexroth R165182220 KWD-571-FNS-C2-P-1 Linear Xihu (West Lake) Dis. and Bearings Actuator Rail Design

  • Area of application: For high rigidity requirements
  • Excellent dynamic characteristics
  • Significantly reduced frictional oscillations and low friction force level, particularly under external load
  • Maximum precision
  • Patented entry zone increases the travel accuracy up to a factor of six
  • Attachments on the ball runner block can be mounted from above and below
  • Lube fittings with metal threads on all sides
  • End-face fastening thread for all attachments
  • Integrated all-round sealing
  • High torque load capacity
  • Different preload classes
  • High rigidity in all load directions – permits applications with just 1 runner block per rail
  • Improved rigidity under lift-off and side loading conditions due to 2 additional mounting screw holes at the center of the ball runner block
  • Maximum system rigidity due to preloaded O-arrangement
  • Optional integrated, inductive and wear-free measuring system
  • Ball runner block pre-lubricated at the factory
  • Can be used on all SNS/SNO ball guide rails
  • Long-term lubrication is possible over several years
  • The same high load ratings in all 4 main directions of loading

Mode

CHINAMFG R165182220 (KWD-571-FNS-C2-P-1)

Material

Carbon Steel

 

Other Models

R165111420

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R165171422

R165339420

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R155714085

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R167121420

R165132220

R155714086

R165129420

R165171420

R165331420

R153223003

R155714085

R161933950

R162132320

R162311420

R161923950

R161943950

R182443210

R165381420

R166581322

R161973920

R185352310

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane, CNC Machine
Material: Steel
Structure: CNC Machine
Installation: Automation Equipment
Driven Type:
Carrying Capacity: Weight Level
Samples:
US$ 80/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

linear rail

How do linear rails enhance the overall efficiency and accuracy of linear motion in industrial and automation systems?

Linear rails play a crucial role in enhancing the overall efficiency and accuracy of linear motion in industrial and automation systems. Their impact is significant in various aspects:

  • 1. Guidance and Stability: Linear rails provide a precise path for the motion of the carriage or moving component. This guidance ensures stability and eliminates deviations, contributing to accurate and controlled linear movement in industrial applications.
  • 2. Low Friction: Linear rails are designed with features to minimize friction between the rail and carriage. Low friction contributes to smoother motion, reducing wear on components and enhancing the overall efficiency of the linear motion system.
  • 3. High Load Capacity: Linear rails are engineered to support high loads while maintaining structural integrity. This high load capacity is essential for industrial applications where heavy materials or equipment need to be moved with precision and accuracy.
  • 4. Rigidity: The rigidity of linear rails prevents deflection or flexing during operation. This rigidity is critical for maintaining accuracy, especially in applications where precise linear motion is required for tasks like machining, assembly, and quality control.
  • 5. Accuracy and Repeatability: The combination of guidance, low friction, and rigidity ensures that linear rails provide accurate and repeatable linear movement. This is vital in industrial and automation systems where consistent and precise motion is essential for the success of manufacturing processes.
  • 6. Integration of Smart Technologies: Advanced linear rail systems may incorporate smart technologies, such as sensors and feedback systems. These technologies enable real-time monitoring, feedback, and adjustments, further enhancing accuracy and efficiency in automated processes.
  • 7. Customization for Specific Applications: Linear rails can be customized for specific industrial or automation needs. Tailoring the rail system to the unique requirements of an application ensures optimal performance and efficiency, whether in a high-speed production line or a precision laboratory setting.
  • 8. Long-Term Reliability: The reliability and durability of linear rails contribute to long-term efficiency. A reliable linear motion system minimizes downtime, reduces maintenance requirements, and ensures continuous, accurate operation over an extended lifespan.

Overall, the use of linear rails in industrial and automation systems results in improved efficiency, increased productivity, and enhanced precision. Their role in providing a stable, low-friction guidance system for linear motion makes them integral components in a wide range of applications across diverse industries.

linear rail

What are the typical load capacities and travel distances for linear rails?

The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:

Load Capacities:

  • Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
  • Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
  • Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.

Travel Distances:

  • Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
  • Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
  • Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.

It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.

linear rail

How do linear rails differ from other linear motion components like linear guides or bearings?

While linear rails, linear guides, and bearings are all components used in linear motion systems, they differ in their design, functions, and applications:

Linear Rails: Linear rails typically consist of a long, rigid rail and a carriage that moves along the rail. The rail has a specially designed profile to provide guidance, and the carriage supports and carries the load. Linear rails are known for their ability to handle high loads, offer precise linear motion, and reduce friction for smooth movement.

Linear Guides: Linear guides encompass a broader category that includes linear rails. Linear guides refer to any mechanism that guides linear motion. Linear rails are a specific type of linear guide with a distinctive profile. Linear guides, in a general sense, can include other mechanisms like dovetail slides, boxway guides, and more, each with its own design and application.

Bearings: Bearings are components that reduce friction between moving parts and support radial or axial loads. While linear rails may incorporate bearings within their design, bearings, in a broader sense, can be standalone components used to support rotating or linear motion. Linear bearings, for example, specifically support linear motion and may be used independently or as part of a linear rail system.

In summary, linear rails are a specific type of linear guide with a defined rail and carriage design, whereas linear guides encompass a broader category. Bearings, on the other hand, are components that reduce friction and support loads, and linear bearings specifically cater to linear motion.

China factory CHINAMFG R165182220 KWD-020-FNS-C2-P-1 Linear Guide and Bearings Actuator Rail Design  China factory CHINAMFG R165182220 KWD-020-FNS-C2-P-1 Linear Guide and Bearings Actuator Rail Design
editor by Dream 2024-05-16